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Calculator

Linear Guide Sizing

Calculate the static safety factor, permissible load, or required static load rating for profiled rail guides — select the desired quantity and enter the known values.

Sketch

Sketch: profile rail guideEnd view: the load F presses on the carriage; C₀ is the static load rating of the carriage from the catalogue. The ball rows are hidden between carriage and rail.

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What do you want to determine?

kN
kN

Guideline values for S₀

All loads known, smooth running without shock3–5
Normal design: loads partly estimated or accuracy of the mounting surfaces not assured; moderate shock and vibration (including from acceleration and braking)5–8
High dynamic loading or vibration at standstill, heavy shock, contamination8–12
Hanging (overhead) arrangement or high hazard potential — up to 20 with uncertain loads and few carriages; provide fall protectionfrom 12

F is the highest load on the most heavily loaded carriage, including short peaks. If moments act, use the equivalent static load (force plus moment component according to the manufacturer catalogue). The guideline values are conservative and follow European manufacturers. Other manufacturers, e.g. from Japan and Taiwan, specify lower minimum values with their own calculation methods (correction factors, separate moment check), roughly 1–3 without and 2–5 with shock. The calculation method and guideline value of the manufacturer actually used are binding.

Formulas

S₀ = C₀ / F
F = C₀ / S₀
C₀ = S₀ × F
C₀ = Static load rating [kN]
F = Applied load, highest load occurring [kN]
S₀ = Static safety factor [-]

Example Calculation

Guide carriage with C₀ = 28.6 kN, highest load F = 8 kN:
S₀ = 28.6 / 8 ≈ 3.58
This is only sufficient if all loads are known and the guide runs smoothly without shock (3–5). For a normal design with partly estimated loads or moderate shock (5–8), it is too low.

Note: The calculation follows the manufacturer catalogs: S₀ = C₀ / F. For F, enter the highest load that occurs, even if it acts only briefly. Shock and vibration are covered by the required S₀ (see the guideline values in the calculator), not by a surcharge on the load. The static load rating C₀ can be found in the catalog of the respective guide manufacturer.

Notice: The calculation tools provided are intended for initial orientation only and do not replace binding engineering design by qualified specialists. All results must be verified by appropriate engineering calculations before use in safety-critical applications. Technische Antriebselemente GmbH accepts no liability for damages arising from the use of the calculation results.

Have the guide sized for your application?

Load ratings alone do not decide it: moment loads, travel, cycle rate and contamination all shape the required size. Carry your inputs into the enquiry and we will size a profile rail, roller or plain bearing guide to match.

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+49 [40] 5388921-11 sales@tea-hamburg.de